When you want to get a flat surface on a piece of wood, you need a plane. For thousands
of years, carpenters used hand planes to smooth out wood, shaving off tiny bits
in order to get a perfectly flat surface.
Hand planes are still used, especially for rounded pieces or small jobs, such as
planing down the bottom edge of a door so that it doesn't catch.
But when you have a wide board that needs smoothing down to a particular thickness,
you'd have a hard doing that with a hand plane. In this case, your best tool is
a planer.
A planer, sometimes called a thickness planer, is a large machine is with
two flat tables on either side of a central cutter head. When it is in operation,
a wooden board is placed on the planer's table and fed through a roller, under the
cutter head, through another roller, and out the other side of the machine.
While the wood is passing underneath in one direction, the cutter head, which holds
either two or three cutting knives, spins in the opposite direction. This causes
the knives to cut into the board, effectively shaving off an amount of wood (from
1/32" to 1/8") from the surface.
The deeper the depth of cut, the more wood is taken. Depending on the size of the
planer and the width of the wood, as much as 1/8" might be removed in a single pass.
Types of Planers
Stationary Planers
Stationary planers are the most common type of planer sold. Like table saws and other
large cutting machines, stationary planers come with either open or closed stands.
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The open-stand machines may be lighter and a bit easier
to move. The closed-stand machines are going to be heavier, sturdier, and quieter
to run. They tend to be better at dust collection, simply because there is less
room for the dust to fly around.
Stationary planers will come with a bed width that ranges from 12" to 24". These
machines can cut as deeply as 1/8" into the surface of the wood.
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Portable Planers
Portable planers are smaller versions of the stationary planers. They are sometimes
called bench top planers, not to be confused with bench planers. (A bench planer
is a type of hand plane.)
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The main advantages of a portable planer are the small size, light weight, and low
price. However, there are a few disadvantages. Because they are smaller, they can't plane
boards that are wider than about 12". Their depth capacity (the amount that can
be shaved off the surface of the board) is only 1/32", unlike a stationary planer,
which can shave up to 1/8".
Planer/Molders
Some companies are starting to offer a planer/molder combination machine. This allows
you, with the addition of special cutter bit sets, to create various moldings into
the wood.
One difference between planing and molding is the speed at which the wood is fed
into the machine. When you are planing, you feed the wood in twice as fast as when
you are molding. Planer/molder combination machines allow you to adjust this
rate of feed.
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If you go back and forth between planing and molding, you may find it annoying to
have to switch out the cutter bits and the planer knives. Look for a planer/moder
that has interchangeable cutter heads. That allows you to set your knives on one
head and your bits on another and then quickly change them by changing the head
itself, rather than the individual cutters.
Jointer/Planers
There are a few companies that manufacturer a jointer/planer combination machine.
While planers cut boards to a specific thickness, there is nothing like a jointer
for cutting perfectly straight angles. There are two kinds of jointer/planer combinations.
The over/under combination uses a single cutter head and a single table. To switch
from one function to the other requires adjusting the machine.
The side-by-side combination puts the jointing table next to the planer. Each has
separate cutter heads, but share a single motor. The main advantages to a combination
jointer/planer machine is the savings in dollars and space. A single jointer/planer
will cost less and take up less room than two separate machines.
Things to Consider
Depth of Cut
The main measurement you need to worry about with a planer is the depth of cut.
Small planers cannot cut as deeply into the wood as the more powerful stationary
planers.
Depth of cut specifications can be tricky, because it isn't simply a matter of how
low the blades can be set. It's also a matter of the power in the engine. So, while
a planer might have a depth capacity of 1/8", it might only be able to handle that
amount to a certain width. So, when you are checking depth capacity, be sure to
check how wide a cut it includes.
Width Capacity
The width capacity on a planer determines how wide a board you can cut. Some planers
can only cut boards up to 12" or 13". Industrial planers can cut boards up to 24"
in width.
Length is less of an issue, although the longer the beds, the easier it is going
to be to keep your board flat below the cutter head. You can effectively extend
the length of your planer simply by using an extension or a roller stand.
Horsepower
Horsepower is the amount of power created by the engine. The more horsepower, the
faster the cutter head can move and the more power can be put into the blades. A
larger engine will make your job easier because there will be less noise and a smoother,
better surface to your finished boards.
Flatness
When you are planing a board, you need to place the flattest surface against the
bed. You will also need to make sure your planer bed is as flat as possible. Any
variation in the flatness of the bed will be transferred to the surface you are
trying to plane.
You'll want to check the specifications on your planer to see what the manufacturer
allows for variations. If your table is off, contact the manufacturer for a replacement
or help in adjusting your machine.
Cutter Heads
Planers tend to uses cutter heads with either two or three knives. These are sometimes
adjusted using jackscrews and with a spring system. This adjustment is usually easy,
but it takes time. Some planers will allow you to change the cutter head, rather
than the blades.
One problem that people find, especially with portable planers, is that the last
6" or so of the board is cut slightly off, leaving what is called a snipe
at the end. It can create gaps or irregularities when the board is joined to another.
A cutter head lock can alleviate this problem, so look for a planer with this feature.
Depth Stops
Check to see if your planer has a depth stop indicator. This is a handy way to set
the depth of cut and thickness of the finished board.
Accessories
Planer Knives
You can, and will, purchase replacement blades for your cutter heads. Planer blades
can be resharpened, but it is difficult and almost as expensive, if you have it
done professionally, as buying new blades.
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There are also carbide-tipped planer knives available. Carbide tipping usually keeps
a blade sharper than non-tipped blades. The downside to carbide blades is that they
cannot be resharpened.
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Knife Jigs
A knife jig makes it easier to set the cutting knives to the correct, uniform setting.
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Roller Stand
A roller stand will effectively extend the length of your planer, allowing you to
plane longer boards with greater accuracy. As the board passes away from the machine,
the roller stand will support it, keeping it from tipping up into the cutting knives.
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Protective Cover
Protector covers extend the life of your tools by keeping them free from dust.
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Moveable Bases
If you can't give your planer a permanent spot in your workshop, a mobile base will
help you roll it out of the way.
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Rotacator
This handy device can help you check the accuracy of your planer to make sure it
is within the variation tolerance for flatness.
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Digital Readout
This device will give you precise measurements for your boards, letting you know
exactly how much material to remove.
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Cutter Bits
Cutter bits are available for use with planer/molders. These are specially cut blades
that create molded shapes in the your boards. They come in a variety of shapes.
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Price Range
The least expensive planers are portable planers, which can be found for under $100,
but are most likely to be found in the $250-$500 price range. These planers are
limited in their depth and width capacity.
When looking at stationary planers, the price usually rises with cutting width capacity.
Smaller planers, with cutting widths of 12" or 13", cost around $700. For about
$1,500, you can find one with a 15" width.
If you need a planer with 20" or more width, then you will probably pay between
$3,000 and $5,000. The largest planers, capable of cutting boards of 24" widths,
can cost upwards of $10,000.
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